SW Automation GmbH

ASSEMBLY AUTOMATION:
REPRODUCIBLEQUALITY

Pressing, joining, screwing or coating: Our solutions for assembly automation are as individual as your tasks. But they always increase the efficiency of your production and deploy employees exactly where flexibility and sensitivity are required. We combine fully automatic stations with semi-automatic and ergonomically designed, manual workstations to form complete assembly systems. The focus is always on productivity and reproducible quality with a zero error rate.

INDIVIDUAL
AUTOMATION SOLUTIONS FOR YOUR ASSEMBLY

Together with you, we design a modular overall concept from individual components that effectively combines your individual assembly processes . Traceability of all assembly steps and reproducibility are key customer requirements for assembly applications in all industries . We also implement assembly lines for component families and assembly with many variants and connect them to your higher-level MES and ERP systems .

We would be happy to show you successfully implemented examples of our assembly automation.

SPECIFICATIONS | DETAILS

Machining performance and surface quality depend crucially on the tools used, the clamping devices and the automation . With their decades of experience, the Technology People support you in achieving maximum output with your CNC machining centers .

ASSEMBLY OF HALF SHAFTS

Technical specifications

• PLC control with extensive operator guidance
• Integrated remote maintenance system
• Robot interface for loading and unloading device
• Process data acquisition and backup
• 3 component format sets
• Graphic color display
• Bus systems Ethernet, Profibus
• Cycle time approx. 66 seconds

plus points

• Machine structure with high rigidity due to stable base frame construction
• Ergonomic, compact design
• Adjustable basic values ​​and offsets
• Short commissioning time
• 100% distance and power monitored
• Graphic operator guidance
• Graphic error analysis
• zero error rate
• Low conversion effort

functions

• Shafts and attachments are checked for specified shaft types
• orientation of the waves
• The presence of the pre-assembled O-ring and locking ring is checked using 2 light volume meters
• Quantity metered pre-greasing of the shaft
• Joining of the shafts by pneumohydraulic press device
• Retaining ring test by retraction or further pressure test
• Assembling and rolling up the metal sleeve
• Manual removal of the shafts