The Shrink Sleeve Applicator machine is manufactured or developed accordance with GMP standards.
|
The structure of Shrink sleeve applicator and conveyor are made of SS 304 and internal parts will be MS powder coated / hard chrome plated.
|
Rigid vibration free construction for trouble free performance.
|
The SS 304 slat conveyor for proper product conveying (For the processes of sleeve inserting and Automatic sleeve shrinking).
|
In-feed screw for the positive feeding of bottle.
|
The movement of shaft is controlled by servo motor to ensure intermittent flow of the sleeve roll during its travel along the dancing rollers
|
Specially designed cutter device with PLC controlled for cutting of sleeve
|
Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc are controlled by PLC
|
Easy to operate PLC by mean of feather touch HMI
|
User friendly and very less maintenance required because of less usage of mechanical components
|
The construction of machine's electrical panel is inline with the IP 55 standard
|
In case roll gets over, there is alarm notification (buzzer) for indicating the same
|
Web guide control to ensure that there is no lateral movement of sleeve laminate
|
Gaskets, seals and O-rings are constructed of food grade/ non-toxic polymeric materials only
|
All welds are ground finished
|
Provision of Photocell sensor to read the eye mark- eye mark distance on the sleeve roll which generates the length of the sleeve suitable as per the bottle size (If printed sleeves are used)
|
Separate Stepper Motors for controlling the movement of rotary brushes to ensure that sleeve is properly settled on bottle
|
Sensor to indicate the presence of bottle, immediately after which the sleeve should be dispensed on bottle. If there is NO BOTTLE NO SLEEVE will be dispensed
|
Unique compact tunnel with minimal power consumption
|
The tunnel comprised of pre and post heat shrink zone to shrink the sleeve on bottle
|
The heaters are installed at the side of the tunnel to ensure that there is uniform distribution of heat on the sleeve
|
Overhead convection fan for precise cooling at output
|
Digital temperature controller to ensure that uniform temperature is maintained at the time of shrinking
|
The change over time from one SKU to other will take approximately 30 to 45 min
|
Cleaning is done manually and all those sections which have to be cleaned are easily dismantled
|
Design of equipment with enhanced cleaning feasibility by providing minimum sharp corners, minimum crevices & smooth finished welds joints
|
Sleeve feeding controlled by PLC for the accurate feeding of sleeve.
|
Specially designed rotary cutter device with PLC controlled for cutting of sleeve.
|
Warning stickers on all external & moving surfaces
|
Appropriate closure of all the rotation parts
|
Emergency stop function on accessible area
|
Noise level below than 75 DB
|
Power restart will not be automatic and human intervention must be required
|
After regain of power the equipment shall start from the step it stopped
|
Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc. are controlled by PLC.
|
Easy to operate PLC by mean of touch screen HMI.
|
User friendly and very less maintenance required because of less usage of mechanical components
|
Most reliable and proven components such as Festo/SMC make pneumatic and electric/electronic components such as Panasonic/Bonfiglioli/Motovario make AC motor, Delta make AC Drive, PLC & HMI, Sensor LEUZE/BANNER/SICK, MCB & relay "CE" make.
|